We test and review fitness products based on an independent, multi-point methodology. If you use our links to purchase something, we may earn a commission. Read our disclosures.
Have you heard the term “barbell knurling” and wondered what exactly was being discussed? Olympic Barbell Knurl is something seen in nearly every home gym in the world and although it can seem like a small feature, it’s actually quite important and highly debated. In this review, I want to tell you what it is, why it matters, and examples of both good and bad knurling patterns.
What is Olympic Barbell Knurling?
Barbell knurling is the crosshatch pattern on the shaft of Olympic Barbells that is intended to increase friction between your hands and the bar and thus improving grip.
Barbell knurling varies greatly– not only on how deep it’s cut into the steel but also on the pattern. It’s also affected by the finish that’s applied over the top. If it’s a paint like Cerakote, then it won’t feel as aggressive as when it came off the line. Same with Chrome, and nearly every finish that’s applied. This is one reason stainless steel bars are so nice to have as they don’t corrode, but they also allow the trainee to feel the knurl without any coating between their hand and the bar.
Video Review
What Are The Different Types of Knurling?
Although nearly every barbell has a different knurl, they all pretty much conform to the same basic shapes.
The three types of knurling that were labeled by Chris Duffin of Kabuki Strength and have been adopted by myself and others are as follows:
- Hill
- Pointy Mountain
- Volcano
A Hill Knurl Pattern is often not initially designed to be a hill, but ends up happening from prolonged use and abuse on a barbell that uses mild (soft) steel. A Hill Knurl is one in which the individual “diamonds” have rounded tops instead of points. The rounded tops lead to a knurl feeling less aggressive and therefore more difficult to hold onto. When you’re going for a max clean and jerk, you want the bar to dig in. Even if you’re just doing warm-up reps for barbell rows, you don’t want your grip being the limiting factor.
A Hill Knurl Pattern on a barbell is the worst type of knurl there is, in my opinion. Knurling is there to help improve your grip and holding power on the bar. If you’re just trying to improve your grip and that’s the main focus of the lift, then a passive, hill knurl pattern is fine. But grip strength improvements are most often ancillary to the other parts of your body you’re trying to strengthen in training.
A Pointy Mountain Knurl Pattern is essentially what you’d expect. It’s a diamond shape with a point that makes the most contact with the skin of the hand. This drives into the skin and allows the bar to stick better during movements like deadlifts. This type of knurling pattern is commonly found on very aggressive power bars designed for one rep maxes in powerlifting competitions. It’s also found on many different deadlift bars.
The thought with a Pointy Mountain Knurl is that because it’s cut deep and has a sharp point and feels more aggressive, then it must work better. Basically, if it hurts more, it works better. Unfortunately, this has often been the view on many things in training and is simply untrue. Although an aggressive Pointy Mountain type of knurl can be beneficial, it is not optimal for most people or movements, in my opinion.
A Volcano Knurl Pattern is the most optimal barbell knurling pattern that is currently available. Rather than just the sharp points on the Pointy Mountain Knurl providing the friction, Volcano Knurl has a “rim” of sorts that is the sharp point of contact with the hand that provides grip. Instead of just a sharp point, a Volcano Knurl has a rim/circle that is sharp which is more surface area providing grip to the hand.
Think of it this way: rather than a needle making contact with the hand, it’s the rim of the volcano looking shape. That means there are four points of contact in the same amount of area versus one.
If you’re going to buy a barbell, I suggest one with a Volcano Knurl for most people and training styles (especially for powerlifting where the amount of weight is extremely high.)
Why Does the Knurl on a Barbell Matter?
Have you ever been doing a high rep set of deadlifts and you get to the end of your set and instead of your back rounding or your legs giving out, you lose grip with the bar? Now, obviously this could be a sign of your grip needing to be strengthened, but if you had a barbell that provided more friction via the knurl then you may have been able to stick out the set.
Your grip on the bar should be the least contributing factor to you completing a lift or not. If you’re at a powerlifting meet and you’re attempting a PR, the last thing you want to prevent you from doing so is the barbell slipping out of your hand on a deadlift.
Or, think of it like this for those that train in a home gym alone. If you’re doing sets of bench press with a suicide grip and the bar slips out of your hands, hits your chest, and then knocks you out, there could be some serious implications. Now, you shouldn’t be lifting without spotter’s arms or with a suicide grip, but that doesn’t stop many people.
These are all reasons why the knurl on your barbell matters. It’s not just for aesthetic purposes but provides real benefit to the performance and safety of the lifter. Check out the best weight benches guide here.
Barbell Knurl Examples
With all of the barbells that are available today, there are a variety of knurling patterns.
For Volcano Knurl, which is optimal for most people in my opinion, there are a few notable options.
Best Power Bar
Fully machined and assembled in Columbus, OH, the 29MM Rogue Ohio Power Bar features a 205,000 PSI steel shaft (200,000 PSI for Stainless), single powerlifting knurl marks, and center knurling. The bar’s knurl pattern is deep and coarse without being sharp or abrasive, and the 29MM shaft diameter and high tensile strength result in little to no flex or whip. This makes the Ohio Power Bar a perfectly honed workhorse for the bench, squat, and deadlift.The 45LB Ohio Power Bar includes bronze bushings, a snap ring design, and 16.25" of loadable sleeve length.When ordering, you can select from three finish options:Black Zinc shaft with Bright Zinc sleeves Stainless Steel shaft with Chrome sleeves Bare SteelRogue also manufactures a 20KG Ohio Power Bar, with friction-welded sleeves and 16.25" loadable sleeve space.The Ohio Power Bar’s 29MM diameter steel shaft boasts a tensile strength of 205,000 PSI (200,000 PSI for Stainless), delivering superior rigidity and virtually zero whip/flex. Machined and assembled in Columbus, Ohio, the bar also features a snap-ring design and quality bronze bushings for a smooth, consistent feel.The bar includes single powerlifting marks and a center knurl, each featuring a deep, coarse pattern that produces a reliable grip / stick without being sharp or abrasive. Perfecting this knurl pattern is both a science and an art. Every bar shaft is machined in Columbus on new Haas machines (built in the USA) and fine-tuned and personally tested by the Rogue team.Depending on the look and feel you prefer, there is a version of the Ohio Power Bar right in your wheelhouse. The Zinc option (black shaft, bright sleeves) provides excellent corrosion resistance, the Bare Steel creates a classic look and natural feel, and the new Stainless Steel variation (with Chrome sleeves) strikes a balance between the two.The Ohio Power Bar’s quality construction is backed by Rogue’s Lifetime Warranty against bending. This is a barbell equipped for high intensity, everyday use. Please Note: The warranty does not cover damage due to negligent or faulty use, alteration, maintenance, storage or handling by the user, i.e., dropping the bar on a box, bench, spotter arms or pins in a power rack, excessive dropping with insufficient or damaged bumpers, or excessive dropping with iron plates, and similar usage. Any specific issues regarding a Rogue product with which a customer is not satisfied will be reviewed on a case-by-case basis.
The Rogue Ohio Power Bar has been our pick for the best power bar for most people for three years running. It uses a volcano knurl, is made in the USA, and is very affordable.
Upgrade Power Bar
This bar is our IPF spec, multi purpose, power bar. It I a 29mm bar, with aggressive but not overly sharp knurl, and standard powerlifting markings.What is it about our new generation bars that sets them apart? With a tensile strength of over 250k PSI and a rockwell hardness of 51 RC, this bar is harder than any other currently bar on market. What this means in practical terms is that the knurl won’t wear down over the years, leaving you with a bar that is performing sub par compared to when it was new. Even where the bar contacts the rack it will maintain that fine, tacky, aggressive knurl just like the day it was unboxed.The knurl itself is the other piece of engineering that went into this bar this bar that we are proud of. We wanted to create something that grabbed well but wasn’t so unnecessarily sharp that it cut your hands rather than grabbing. The knurl of our bar is finer than most barbells you will find, giving the knurl more points per square inch and creating more surface area to create friction against.Lastly, another small feature to differentiate our bar is the center marks in the knurl. We wanted to leave the power bar with a continuous center knurl so as to not lose any of the grip effects for squatting, but still have marking to indicate the bars center for alignment purposes.We fully stand behind our product and believe in it wholeheartedly, which is why each bar comes with a 5 year warranty against any type of manufacturing defect. What this means is if your bar begins to wear prematurely, we will repair or replace it free of charge. While our bar does have a higher tensile strength – what this doesn’t mean is that we will warranty against customer induced damage such as dropping the bar into metal safety pins. Depending on many variables such as the height and weight used this is just simply too much force into one area of the bar to not cause permanent deformation.
The Kabuki Strength New Gen Power Bar also has a Volcano knurl, is designed for powerlifting and uses the strongest steel used in any barbell on the market–250K PSI Tensile Strength. In fact, it’s such strong steel that instead of the points on the knurling turning to hills on the section that rests on the best squat racks j-cups, it tears through the UHMW plastic. The knurling is finer than what’s seen on the Rogue OPB, but not worse. Just different and meets different people’s preferences.
Eleiko makes power bars, but what they’re known most for is their Olympic Weightlifting barbells. They use a Volcano-type knurl that is cut at various depths depending on its application. Training bars have a shallower depth knurl while competition bars are deeper and therefore more aggressive.
The most unique barbell knurling in the world is the Uesaka Weightlifting Bars. They’ve kind of taken this fact and now use the phrase, “Uniquely Uesaka” as their tagline. What makes their knurling unique is that rather than cutting into the steel, they use special machines that press into the bar shafts. They say the knurling is “hand-pressed” although I’m not entirely sure what that means and they haven’t published much information on their process. Regardless, it’s an extremely unique looking and feeling knurl and truly is special.
Further reading
Our X3 Bar review looks at whether this highly-acclaimed home gym system can deliver on the many promises it makes. Read more
In our Stamina BodyTrac Glider 1050 review, find out if this hydraulic rowing machine is worth buying. Read more
Looking for the best running fuel to keep you moving farther and faster? We explain exactly how to fuel for all types of training runs. Read more
Looking for an exercise bike to take on a spin without breaking the bank? Find the best budget exercise bike for your needs here. Read more